Increased productivity and efficiency of cutting tools can be obtained
with various types of coating processes. We can coat all of
our product offerings to the coating you require. If we don't
stock the item on our shelf coated the way you want it, we can provide
it in relatively short order. Some options include:
Titanium Nitride (TiN), Single layer

TiN has very good corrosion resistance, heat transmission and excellent
wear resistance with a wide range of materials including iron based
materials, hardened steels and stainless. Increased tool life can run 3
to 8 times greater with increased feeds and speeds (finished parts per
hour). Longer tool life or greater feeds and speeds depend upon the
application, coolant, and other conditions. This high performance
coating is a great all-purpose choice for increasing tool life. TiN
increases hardness and has a high oxidation temperature. This coating is
bright gold in color with a surface hardness reaching 81 Rc and a .4
coefficient of friction. Titanium Nitride (TiN) is the most common PVD
hard coating in use today. TiN has an excellent combination of
performance properties, attractive appearance, and safety (meets FDA
requirements for surgical tools and implants as well as food contact
applications). Hardness; 2800 HV. Coating Thickness; 2-4 microns.
Thermal Stability; 550 deg. C or 1000 deg. F.
Titanium Carbo-Nitride (TiCN), Multi layer
As with TiN, feeds and speeds can be increased and tool life can improve
by as much as 800% depending on the application, coolant, and other
conditions. TiCN offers improved wear resistance to abrasive,
adhesive, or difficult-to-machine materials such as, cast iron, aluminum
alloys, tool steels, copper, inconel and titanium alloys.This
multi-layered coating is best suited for hard work materials over 40 Rc
and operations involving interrupted cuts and high shock applications.
The addition of carbon adds more hardness and better surface lubricity.
Coating is medium gray or bronze in color with hardness reaching 90 Rc
and a .3 coefficient of friction. TiCN Coating has up to 750 Degree F
thermal stability. Hardness; 3000 HV. Coating Thickness; 2-4 microns.
Thermal Stability; 400 deg. C or750 deg. F.
Titanium Aluminum Nitride (TiAlN or AlTiN), Multi layer

AlTiN offers a higher surface hardness than that of TiAlN, along with
different percentages of aluminum and titanium. TiAlN's improved
ductility makes it an excellent choice for interrupted cutting
operations. Its superior oxidation resistance provides great performance
in high temperature machining. TiAlN does not exhibit edge brittleness
and can be used for interrupted cuts without chipping. This popular
coating is recommended for applications where heat resistance and extra
hardness is required for abrasive materials.A formed layer of aluminum
oxide gives this tool better life in high heat applications. This
coating is primarily selected for carbide tooling where little to no
coolant is being used. Coating is purple/black in color with a surface
hardness in the upper 80 Rc range with a coefficient of friction less
than Titanium Nitride (TiN). TiAlN coating is a high performance coating
which excels at machining of abrasive and difficult-to-machine materials
such as cast iron, aluminum alloys, tool steels, and nickel alloys.
Also available are multi-layer coatings that chip to the next layer
instead of the tooling substrate, providing a further increase in tool
life.
CVD Diamond Coating
CVD diamond coated end mills and router bits work
well in profile milling, plunge cutting and slotting in a wide range of
composites and non-ferrous materials. The diamond coating also is
excellent for machining graphite and copper mold electrodes and by
manufacturers fabricating component parts made of hard carbon materials.
CVD diamond coating can improve life by 10 - 20 times over uncoated
tools and 5 -10 times over other types of coating when machining
graphite, hard carbon and other abrasive materials.
CVD diamond coating works well to cut carbon fiber composites and wood
composites with resin where abrasiveness and galling become problems.
One of the benefits of this diamond coating is we can offer true spiral
fluted shapes versus PCD flat shapes for better cutting performance.